Zhongshan Quality Supervision Bureau strengthens macro quality management to guide the healthy development of Xiaolan lock industry

Xiaolan Town, Zhongshan City is the main lock production base in China. It has the reputation of “Southern Lock City” and has 120 domestically produced lock manufacturing enterprises . After years of development, Xiaolan Town has formed an industrial cluster with locks and gas appliances as the leading, upstream and downstream products and various types of accessories. The annual output value is 15 billion yuan. Xiaolan locks have a relatively high market share in the domestic market. And exported to Europe, America, Southeast Asia and other parts of the world, playing a pivotal role in the country.

In recent years, in the face of increasingly fierce market competition, some enterprises have a low quality awareness, and they are not good at making profits, which leads to uneven quality of products and disordered competition in the industry, which greatly affects the image of Xiaolan lock industry. healthy growth. In order to promote the healthy, sustained and rapid development of Xiaolan lock industry, in recent years, especially since the outbreak of the financial crisis last year, Zhongshan Quality Supervision Bureau has listed lock products as key supervision products, and implemented the technical standards and brand-name strategy to drive innovation. Effective supervision, improve the technical service platform, build a strict supervision network, strengthen macro-quality management, guide the optimization and upgrading of Xiaolan lock industry , and help enterprises get out of the financial crisis. The main practices and results are:

First, the main practice

The first is to implement a technical standards strategy to promote industrial optimization and upgrading. The bureau and Xiaolan Locks Association jointly established the "Union Standards" working committee for the development of Xiaolan Locks to promote the implementation of alliance standards for the lock industry cluster. Since 2007, in reference to Western countries advanced standards, has developed and implemented the "Mortise locks," "exterior door", "ball locks" and other three locks Union standards, currently the town has been 104 companies implement the lock alliance standard, and apply for the adoption of the alliance standard filing rate of 80 % . The bureau actively guides and helps lock companies adopt international standards and advanced foreign standards. At present, Xiaolan lock enterprises adopt 46 international standards and foreign advanced standards. Due to the remarkable results of the standardization work, in April this year, Xiaolan Town became the second provincial standardization demonstration point of Zhongshan City, effectively exerting the standardization work to promote the quality improvement of locks and other products, the enhancement of scientific and technological innovation capability, and the improvement of industrial competitiveness. The basic role.

The second is to implement a brand-name strategy to enhance regional brand value. The bureau actively carries out the cultivation, protection and reward of brand-name products. Timely organize and hold a brand-name product declaration work conference, go deep into the company to conduct on-site guidance, help enterprises strengthen basic work such as standards, measurement, quality management, and achieve positive results with brand-driven strategy. As of the end of 2009 , the Xiaolan lock industry has 4 famous brand products in Guangdong Province. Driven by leading enterprises, it has promoted the improvement of the overall quality of products in the lock industry and greatly enhanced the competitiveness of regional products.

The third is to innovate long-term supervision methods to improve the effectiveness of supervision. In order to eliminate the hidden dangers of regional product quality and safety, on the basis of special rectification work in recent years, the bureau proposed to carry out the “Quality Development” campaign with the goal of “speculating the symptoms and treating the disease and comprehensively managing”. The bureau's innovative work ideas, combined with the Xiaolan Town Government to carry out the “Quality Development” activity in the lock industry throughout the town. The activity set up a work leading group, which is personally chaired by the mayor and coordinated by the government. The event invites industry experts to form an expert database, conduct regular or irregular training on the quality of the company's quality, and analyze the common problems of the company for free. And improve the method manual, give full play to the expertise of experts. Through the activities, the lock manufacturing enterprises in Xiaolan Town have further improved the quality and safety management system, and the awareness of quality and safety management has been further enhanced. At present, a total of 111 lock manufacturing enterprises in the town have signed a product quality commitment letter with the town government. In addition, in order to highlight the key points of supervision, on the basis of the census of all enterprises , the bureau combined the national, provincial and municipal levels of supervision and spot check in the past two years, and divided the city's lock production enterprises into five categories, depending on the category, The targeted dynamic supervision is implemented in a targeted manner, and the effectiveness of supervision is greatly enhanced.

The fourth is to improve the technical service platform and provide technical support for enterprises. In order to serve the development of Xiaolan lock industry, the bureau has continuously strengthened the inspection and testing capabilities and the construction of scientific and technological talents in recent years, and continuously enhanced the role of the technical service platform of Guangdong Province technical supervision lock product quality supervision and inspection station . In 2009 alone, the station tested 348 batches of lock products for enterprises, and held 5 quality analysis sessions and 4 training courses for enterprises free of charge, and trained 365 person-times for product quality of lock manufacturers. The station also invited technical experts to publicize and explain the mandatory new standards for locks, analyze the problems of lock products in detail, and propose rectification opinions to help enterprises solve problems from the technical level.

The fifth is to build a strict regulatory network to eliminate blind spots in the supervision blind spot. In order to solve the contradiction between heavy supervision tasks and insufficient supervision power, the bureau strengthened communication and cooperation with the town government, and the quality supervision department provided business guidance. The town government established a team of “product quality supervisors”. The composition of supervisors will increase the supervision and inspection of enterprises. At present, the “Product Quality Supervisor” team of the whole town involves 15 community quality supervision stations, with nearly 50 members. The inspection and supervision work network covers the whole town. The municipal, town and community supervision teams are linked and coordinated, and coordinated. Blind spots in the blind spot are further removed.

The sixth is to promote a sound policy environment and promote enterprises to become bigger and stronger. In order to improve the policy environment and market environment conducive to the development of the enterprise, the bureau fully exerted its macro-quality management functions, actively offered advice and suggestions to the government, and enabled the brand-driven strategy and technical standards strategy to be highly valued and strongly supported by the government. In January this year, the People’s Government of Xiaolan Town issued the No. 1 document “Incentives to Encourage the Optimization of Industrial Structure to Promote Scientific and Technological Innovation to Carry out Energy Saving, Consumption Reduction and Reduction”. The document stipulates that the government shall award 500,000 yuan and 200,000 yuan respectively to enterprises that are rated as China's famous brand or provincial-level brand-name products; for enterprises that undertake TC/SC/WG work, lead or assist in the formulation of international standards, national standards and industry standards And the industry awards for the establishment of industry cluster alliance standards of 2 to 100,000 yuan. Up to now, Xiaolan Town has accumulatively awarded 204.5 million yuan of brand-name award funds and 840,000 yuan of technical standard award funds. The policy environment and social atmosphere for supporting the lock enterprises in the town have basically formed.

Second, the main results

First, the pass rate of supervision and inspection of lock products has been significantly improved. This year, the state and the province successively supervised and checked the production of Xiaolan locks, and the batch pass rate reached 91.3 % and 87.5 % respectively. The “Quality Development” activity of the lock industry has achieved remarkable results. After the activity, the city’s regular supervision and inspection rate has increased by 25.5 percentage points compared with the pre-activity check-up rate.

Second, the responsibility of the main body of the enterprise has been further implemented. The company's responsible person's product quality awareness is obviously improved, and he can listen to the opinions and suggestions of experts on the quality of the company's products. The company has changed from passive rectification to taking measures to improve product quality and consciously accept supervision from the society, consumers and government departments. Some leading enterprises not only care about the product quality level of the company itself, but also enhance the concern for the quality of the industry products. As in July 2006, with the strong support of the government Xiaolan, Zhongshan Huafeng provide interest-free loans from the lock Co., Ltd., 10 companies take the initiative, Zhongshan City of God iron Lock Co., Ltd. and other companies donated testing equipment, Xiaolan Locks Association has established Xiaolan Hardware Testing Service Co., Ltd. to provide product testing services for member companies of the Whole Town Locks Association for free. At present, the company's total investment has reached nearly 1.8 million yuan. Since its establishment, it has provided testing services for more than 1,000 batches of products of more than 200 sub-enterprises of Xiaolan, saving a lot of testing costs for enterprises.

The third is to initially form a working pattern of “government leadership, enterprise-oriented, departmental supervision, and social participation”. Since the launch of the “ Quality Development” activity in the lock industry , Xiaolan Town has actively carried out missionary activities and cooperated with the quality supervision department to conduct in-depth inspections and assistance; in addition, it has provided subsidies of 300,000 yuan for the preparation of Xiaolan Hardware Testing Service Co., Ltd. Thanks to propaganda and assistance, the “Quality Development” activity has been recognized and praised by the majority of enterprises and the public. The work situation of the government, enterprises, departments and the society has been initially formed.

(Zhongshan City, Guangdong Province Quality and Technical Supervision Office Office   Yan Mingguan   Feed)

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