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Insertion force tester load curve meter diversity analysis classification data
The analysis of the diversity in load classification data for load-bearing force testers has become increasingly complex since the end of 2010. The market for insertion force testing machines is highly diversified, with models and specifications often overlapping, and even product images being nearly identical. However, the price differences can be as high as nearly 10,000 units, leaving customers confused when making a purchase decision. After months of in-depth market research, our company has gained a comprehensive understanding of the current state of the plug-in force testing machine and load curve meter market. Based on this, we have categorized the market into several distinct groups:
1. The first category includes early imported insertion force testing machines from Japanese and Taiwanese companies. While these machines are known for their quality, their pricing is not always favorable. In particular, the Japanese-made insertion force testing machines, which have been on the market for over a decade, are now largely obsolete. Although Japanese manufacturing is world-class, their program control systems lag behind those of current Taiwanese and mainland Chinese models. For example, the Japanese 1305 series test machine lacks the advanced programming capabilities found in modern alternatives.
2. The second generation consists of insertion and extraction force testing machines from a well-known Taiwanese brand. These machines feature independent intellectual property rights, with the 1220S insertion force tester and S205 load curve instrument holding patent certificates issued by the State Intellectual Property Office. Currently, this generation enjoys the best reputation and market share. Both devices are independently developed and produced by Dongguan Membrane Instrument, making them unique in the industry.
3. A third type of machine has emerged through unauthorized replication. Some companies specialize in developing testing procedures and sell these to manufacturers without development capabilities. This leads to a model where software is purchased, hardware is produced, and the resulting insertion force testing machines and load curve meters are sold at a lower cost. However, their performance is significantly inferior to the second-generation machines. These are often considered counterfeit or substandard products. They typically use a basic RS232 interface, lack sensor protection, and even the reports are generated by the supplier rather than the customer. If the system crashes, maintenance may be costly or unavailable, as the software is not fully understood. Some so-called manufacturers claim to meet customer requirements, but in reality, the sensors tend to fail within a year, leading to higher long-term costs. Impedance tests are also conducted externally, and the results are not displayed on the same report as the load curve.
4. Another category involves simple modifications of pull test machines to simulate insertion force testing. These machines are extremely inexpensive, but they lack complete functionality. Features such as longitudinal force testing are not supported, and their protection mechanisms are insufficient. With low sampling rates, even minor collisions between fixtures can damage the sensor. Some suppliers even advise customers to avoid touching the fixtures during operation, or else the warranty will be void. These machines are usually used for basic or small-scale testing.
When purchasing an insertion force tester or load curve meter, it’s important to distinguish between these different types. As mentioned in a previous article, customers should look for equipment that suits their specific needs. If you have any questions during the purchasing process, feel free to contact Wei Jia or send an email to [email protected]. You can also visit the website for more detailed information.
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