Highly-efficient and advanced tools become the mainstream of future development

In the ever-evolving manufacturing industry, the adoption of high-speed, high-efficiency CNC machine tools and machining centers is on the rise. This shift has created a growing demand for advanced, highly efficient tools that can keep up with the pace of modern production. As a result, modern, efficient, and cutting-edge tools are gradually becoming the standard in the market. According to Luo Baihui, a mold expert, the current trend in machine tool development focuses on speed, precision, and quality. High-speed operations place higher demands on surface treatment for molds, cutting tools, and mechanical components, which helps extend their lifespan and reduce overall costs. For manufacturers, maximizing profit remains a top priority, and this is driving the need for better-performing tools. To meet the challenges of high-speed machining and reduce both time and costs, tool improvement has become a critical factor. Tungsten carbide tools are gaining more market share due to their superior wear resistance and hardness. Choosing the right surface treatment is essential for achieving optimal performance. For medium and heavy-duty molds, CVD (Chemical Vapor Deposition) titanium plating at high temperatures, combined with precision vacuum heat treatment, ensures minimal deformation. These techniques are commonly used in cold forging dies, hydraulic drawing dies, tungsten carbide drawing lines, and suction pipes. For tools and parts under medium or low load, or those requiring high precision, PVD (Physical Vapor Deposition) titanium plating at lower temperatures (150°C to 500°C) is more suitable. Aluminum titanium nitride with a high aluminum content can form an aluminum oxide layer on its surface, which acts as a protective barrier. This oxide layer can withstand temperatures up to 923°C, offering excellent oxidation resistance and maintaining high-temperature hardness for tungsten carbide cutting tools. However, titanium nitride and titanium carbonitride also form titanium oxide films at high temperatures, but these layers tend to flake off easily, leading to reduced protection and faster oxidation. Therefore, regardless of whether high-temperature or low-temperature coatings are used, it's crucial to select the appropriate substrate, ensure stable heat treatment, and perform proper surface preparation through fine grinding and polishing to enhance performance. Ultra-high temperature resin-bonded diamond grinding wheels have lower processing efficiency compared to METROX wheels, but they offer advantages such as high bonding strength, shorter production cycles, and lower costs. They are especially effective when grinding tool edges, as they reduce the risk of chipping. Additionally, they can be shaped into various forms based on specific needs, making them widely used in production for many years. However, improving their grinding performance remains an important challenge. With the rapid advancement in tool design, manufacturing, and usage technologies, the increasing output of cutting tools has exposed limitations in ultra-high temperature resin-bonded diamond grinding wheels. There is still significant room for growth in both the quantity and quality of tools. To address this, Shanghai Zhongyu Company is conducting extensive research to enhance the grinding performance of these wheels. Their studies focus on improving the wear resistance of the bonding agent, the bonding strength between the bonding agent and diamond abrasive, and the self-sharpening properties of the wheel. Great progress has been made in this area. Test results show that the improved grinding wheel increases grinding efficiency by approximately 20% and extends the wheel’s life by about 50%. These improvements are crucial for meeting the growing demands of modern manufacturing. Currently, there is an imbalance in the structure of tool production, which does not align well with actual market demand. For example, users often require carbide cutting tools with larger gaps, yet high-speed steel tools are overproduced. Similarly, while the industry urgently needs efficient tools, low-grade standard tools are still being over-manufactured. In developed countries, carbide cutting tools now make up about 70% of the total tool market. The share of high-speed steel tools is declining by 1–2% annually, and currently stands below 30%. Meanwhile, super-hard tools like diamond and cubic boron nitride account for around 3% of the market. This trend reflects a clear shift toward more advanced and efficient tooling solutions.

Traffic Safety Sign

Traffic signals, also known as traffic lights, are devices that control the flow of vehicular and pedestrian traffic at intersections. They serve several functions and have various purposes:
1. Regulating traffic flow: Traffic signals help regulate the movement of vehicles, ensuring a smooth and organized flow of traffic. By assigning specific time intervals to each direction, they prevent chaos and congestion at intersections.

2. Ensuring safety: Traffic signals play a crucial role in ensuring the safety of both motorists and pedestrians. They provide clear indications of when it is safe to proceed and when to stop, reducing the risk of accidents and collisions.

3. Prioritizing traffic: Traffic signals help prioritize traffic movements by allocating green light time to different directions based on traffic volume and demand. This ensures a fair distribution of right-of-way to all users, improving efficiency and reducing delays.

Overall, traffic signals are an essential tool for managing traffic, ensuring safety, and improving the efficiency of transportation systems. They help create order, control traffic flow, and provide clear instructions to all road users, contributing to a safer and more organized road network.

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Yangzhou M.T. New Energy & Lighting Group Co., Ltd. , https://www.mtstreetlight.com